What’s the difference between regular metal fabrication and custom metal fabrication? In one word: value.
Every custom metal fabrication project starts with research to determine the best materials and methods for producing each unique fabrication design at a reasonable cost. From little metal accessories to gigantic steel silos, the bespoke metal fabrication process is designed to generate more lasting, quality outcomes that deliver long-term value.
Here are a few examples of unique fabrication procedures that result in high-quality, long-lasting fabrications.
Following the Intent of the Design
The metal fabrication design is critical to achieving the desired result, which is increased value. What is the fabrication’s purpose? Perhaps providing roof access for two oil tanks with multiple entrance points is an industrial solution? Maybe you have a one-of-a-kind bulk storage design that necessitates many specialized components, such as a fully insulated skirt with ground access.
A full-service fabricator can take a conventional industrial plan or an engineering blueprint and turn it into a detailed design that will produce the desired results for even the most difficult fabrication. This may necessitate refining and testing the design in accordance with industry-specific criteria or regulations, as well as identifying all required components to serve as the final project’s building blocks.
These procedures are most suitable for custom metal fabrication such as:
- Tanks, silos, and hoppers for feed and grain, which may contain dry solids metering or other material handling capabilities.
- Quality control capabilities for liquid food storage, such as the ability to heat syrup to keep it liquid.
- Wrap-around spiral stairs with cross-over platforms enabling access to different-height storage boxes.
Before beginning to cut, the metal fabricator must determine which procedure is best for the metal kind and thickness. Laser cutting is ideal for delicate metal fabrications as well as heavy steel plates with tight tolerances. Due to the possibility of spray reactions and probable surface flaws, lasers are not recommended for metal composites or materials with impurities.
Plasma machines with Computer Numeric Control (CNC) can deliver outstanding precision for fabricating complex steel metal shapes. Plasma tables are frequently used to carve intricate forms or circular holes out of thick metal slabs.
Whereas sawing is more ideal for structural steel projects that require massive beams to act as the final fabrication’s backbone. Plate shears are the most cost-effective solution for cutting simple designs and are better suited to carbon steel ducting or sturdy metal bins.
Bending, plate and angle rolling, and punching may be used to shape the metal. It’s vital to choose the correct machinery to get the job done.
This metal forming equipment could comprise the following:
- Hydraulic press brakes, both mechanical and CNC.
- Machines for rolling plates and angles.
- CNC punching machines and beam punches
- Sheering, pounding, and bending iron-workers with several functions.
Metal forming success is predicated on selecting the right machinery for the job, whether it’s thick carbon steel plates or copper filigree. All of the following equipment is likely to be in-house at a full-service metal fabricator, which can save time and money.
Welding and Assembling
Each metal fabrication may be ensured to satisfy specific industry standards by using custom welding and assembly procedures.
Especially for carts or ladders, the fabrication components should be provided in the most complete condition feasible. Larger fabrications should be delivered as large sub-assemblies that can be swiftly assembled on site. This specialized assembly method can cut project deadlines and labor costs in half.
By incorporating these techniques into your work, you will do way better than other fabrication shops near me.